Pillar 06 · Platform

Gas & Chemical Delivery Systems

Engineered ultra-high-purity gas and wet-chemical delivery equipment, exhaust abatement, hook-up and lifecycle services for semiconductor fabs — built in graded cleanrooms with a SEMI S2-compliant technology partner.

Aerial view of the Shilpa Group manufacturing site at Raichur, Karnataka
ISO Class 5Cleanroom grade for UHP welding & panel assembly
ASME B31.3GC2-qualified pressure piping compliance
300 mmMemory-fab gas delivery deployment record
Pillar 06

Ultra-High-Purity Gas & Chemical Delivery

Engineered equipment, hook-up and lifecycle services for semiconductor fabs. Gas detection, remote SCADA visibility and hierarchical multi-level pressure control span the entire chain from bulk source to process tool.

System Architecture

Bulk Gas /
Chemical Station
Purifier
Gas Cabinet /
Rack
Valve
Manifold Box
Process Tool

Gas Delivery Equipment

Gas Cabinets (GC) & Gas Racks (GR)

High-purity, flammable, toxic and corrosive gas delivery.

Bulk Specialty Gas Supply (BSGS)

Single source feeding multiple outlets under hierarchical pressure control.

Valve Manifold Boxes / Panels (VMB/VMP)

Two to eight process connections with independent branch control.

Liquid delivery system cabinets handle TEOS, TEB, TMA, HCDS and similar precursors. Materials of construction are matched to the medium: PP cabinets with PFA piping for acids and alkalis, stainless-steel enclosures with SS316L piping for solvents.

Equipment

Chemical Delivery Equipment

The wet-chemical chain from tank truck to process tool, specified at equipment level.

Wet chemical delivery — equipment specifications
EquipmentFunctionKey specifications
Chemical Dispensing Module (CDM) Bulk storage and dispense of wet chemical media Acid/alkali: 2 × 200 L drums, 10–40 LPM. Solvent: 2 × 1000 L drums, 40–120 LPM. Bellows pump supply, dual pumps with standby, automatic drum switching
Chemical Mixing Unit (CMU) Dilution to target concentration 20–40 LPM, high-precision concentration meter, one mixing tank and one pump on standby, sampling before and after mixing
Clean Coupling Box (CCB) Tank truck connection and supply tank filling Nitrogen-pressure filling at 2 bar, 60–80 LPM, leak detection, negative pressure monitoring, automatic supply cut-off
Valve Manifold Box (VMB) Distribution of CDM output to tool valve boxes 2 to 8 process branches, independent branch control, leak alarm, pipeline water cleaning and purging
Tee Box / Future Box (TB/FTB) Pipeline branching nodes 3/4″ to 1-1/2″ main pipe distribution, built-in leak detector, expansion-ready
Pump Box / Sump Pit Box (PB/SPB) Waste liquid collection and recovery Three-point linkage level sensing, automatic discharge based on liquid level
Slurry Supply Cabinet (SDS) CMP slurry supply Magnetic levitation pumps, 0–20 LPM, 2 × 200 L HDPE tanks, particle count and pH monitoring, H2O2 dosing and titration options
Equipment

Exhaust Gas Abatement

Three scrubber technologies covering pyrophoric, corrosive, water-soluble and perfluorinated process exhausts.

Scrubber types and specifications
Scrubber typeApplicationSpecification
Electrically heated-wet SiH4, NH3, SiH2Cl2, TEOS, PH3, Cl2, BCl3, HBr 500 slm processing capacity, 600–800 °C high-temperature treatment, treatment efficiency above 99%, KF50 connection, auto-separable chamber for maintenance
Dry adsorption Dry etch, diffusion, ion implantation, cleaning gas, BPSG, oxide deposition 100 L + 10 L adsorption tanks, KF40 connection, safety bypass and interlock, low-cost adsorbent replacement, compact footprint
Plasma PFC gases (NF3, CF4), flammable gases (SiH4, H2), water-soluble gases (Cl2, HF); IMP, etch, MOCVD, diffusion 30 kW, 8 × KF50 inlets / KF100 outlet, internal circulation spray for water efficiency, long-service-life electrodes, corrosion-resistant construction
Quality

Cleanroom Manufacturing Standards

Delivery equipment is manufactured in graded cleanrooms classified to ISO 14644-1, with the class matched to the contamination risk of each build stage.

ISO 14644-1 Class 5

Welding & Panel Assembly

Automatic orbital welding and panel sub-assembly of ultra-high-purity components.

ISO 14644-1 Class 6

Airtightness & Purity Testing

Helium leak-rate testing and purity verification.

ISO 14644-1 Class 7

Final Assembly

Frame integration, system final assembly and machine inspection.

Services

Engineering, Hook-Up & Lifecycle Services

Coverage across the full asset lifecycle, delivered with a SEMI S2-compliant technology partner.

Design

Engineering Design

High-purity gas and chemical delivery system engineering design; customised product detailed design; SCADA supervisory control and data acquisition system design.

Build

Installation & Hook-Up

Full system hook-up engineering for greenfield and retrofit lines; life safety control systems (GMS/CMS); environmental engineering solutions; GC2-qualified pressure piping installation to ASME B31.3.

Operate

Lifecycle Management

Training for facility high-purity media systems; on-site total gas and chemical management (TGCM); custom processing for non-standard equipment; system upgrade, renovation and routine inspection.

SEMI S2 · ASME B31.3 Delivered with a SEMI S2-compliant technology partner holding GC2-qualified pressure piping to ASME B31.3, with a deployment record spanning 300 mm memory-fab gas delivery and 200 mm MEMS programmes.

Scoping fab media infrastructure?

Whether it is a greenfield line or a retrofit, send us your gas and chemical delivery scope — process tools, media, flow rates and cleanroom class — and we will come back with an engineering approach and hook-up plan.